How Unverferth and Becker Engineered a Smarter Washer System Startup | Becker Engineered Systems

A Collaborative Startup for Smarter Chemical Monitoring and Process Performance

Client Engagement. Supplier Alignment. Seamless System Launch.

The Customer Challenge 

Unverferth, a nationally recognized agricultural equipment manufacturer, had just installed a brand-new washer system to support its newly approved chemical processes. While the washer hardware was in place, what the facility needed was a smart automation system to monitor chemical application, ensure safe dosing, and provide real-time performance visibility.

Rather than rushing implementation, Unverferth prioritized precision, alignment, and data from day one — engaging Becker and their chemical supplier early in the process.

Key goals included:

• Seamless coordination between washer, chemical supplier, and automation platform
• Automation system layout guided by Unverferth’s internal maintenance team
• Integrated real-time monitoring for pH, conductivity, and tank levels
• A professional-grade install that minimized long-term maintenance effort
  

“This wasn’t just a system drop-off. We designed it together — which makes all the difference,” noted a Unverferth plant engineer.

The Becker Solution

Becker did not supply the washer itself, but instead engineered and installed the full automation package — providing the sensors, controllers, and real-time IoT interface needed to bring the new washer system online intelligently and efficiently.

This project mirrored the Arctic deployment in functionality, but was deployed on a newly installed washer system rather than an existing one.

Delivered Components:

• pH and Conductivity Sensors – factory-calibrated for precision dosing and quality control
• Radar Level Sensors – providing continuous visibility into tank volumes
• Walchem Intuition-9 Smart Controller – centralized command hub with cloud-based monitoring
• Collaborative On-Site Installation & Commissioning – by Becker and Unverferth’s own expert maintenance team
  

“This level of precision and collaboration made the install incredibly clean,” said Evan Humpert, Becker Project Lead.

Results: Intelligent Startup with Long-Term ROI

The result was a flawless system startup, thanks to proactive collaboration and careful planning. Unverferth gained powerful automation and visibility tools — without production delay or post-install disruption.

Highlights:

• Automation system fully integrated with new washer hardware
• Sensors and controller delivered real-time monitoring from day one
• Improved accuracy of chemical dosing
• Immediate operational insights and reduced manual oversight
• Maintenance-friendly layout and clear documentation for sustained performance
  

“We’re already seeing how this system is going to help us make smarter decisions,” said Unverferth’s Ops Manager.

Related Products & Resources

• Walchem pH and Conductivity Sensors
• Radar Level Sensor Overview
• Walchem Intuition-9 Controller
• Becker Remote Monitoring Dashboards
  

Why Unverferth Chose Becker

• Trusted automation partner for new chemical processes
• Pre-calibrated sensors = faster startup, less rework
• Turnkey support from planning to installation
• Collaborative field team ensured a clean, low-maintenance setup
• Real-time data access improved chemical usage confidence

Becker’s Take

“This project showcases what happens when engineering, operations, and suppliers all pull together,” said Bryan Jostworth, VP of Business Development.
“We didn’t install the washer — we installed the intelligence behind it. The result was a smarter, safer, data-driven process from day one.”

Ready to Engineer Your Ideal Startup?

Launching a new washer system? Need smarter automation around an existing process?
Becker can help bring it to life — intelligently.

info@beckeres.com | 513.874.3372